test(e2e-chain): fold stress results into report_data.json

report_build.py reads stress_results.json (when --stress-results given),
adds a stress block (cases + by_axis), per-axis scaling-curve PNGs, aggregate
stress headline metrics, and stress regression rows vs the previous run.
Degrades to no stress section when the file is absent.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>

Test/E2E/chain/report_build.py

@@ -174,9 +174,11 @@ _LABELS = {
 }
 
 
-def regression(curr, prev):
+def regression(curr, prev, labels=None, directions=None):
+    labels = labels if labels is not None else _LABELS
+    directions = directions if directions is not None else _DIRECTION
     rows = []
-    for k, label in _LABELS.items():
+    for k, label in labels.items():
         c = curr.get(k)
         p = prev.get(k) if prev else None
         better = None
@@ -186,13 +188,105 @@ def regression(curr, prev):
             if delta == 0:
                 better = None
             else:
-                better = (delta > 0) == _DIRECTION[k]
+                better = (delta > 0) == directions[k]
         rows.append({"name": label, "key": k, "current": c, "previous": p,
                      "delta": delta, "better": better,
-                     "higher_better": _DIRECTION[k]})
+                     "higher_better": directions[k]})
     return rows
 
 
+# Stress-axis aggregate metrics tracked across runs (mirrors the headline scalars).
+_STRESS_LABELS = {
+    "stress_pass": "Stress cases passed",
+    "stress_fail": "Stress cases failed",
+    "stress_max_hub_rss_mb": "Stress max hub RSS (MB)",
+    "stress_max_marte_rss_mb": "Stress max MARTe RSS (MB)",
+    "stress_max_zoom_p95_ms": "Stress max zoom p95 (ms)",
+}
+_STRESS_DIRECTION = {
+    "stress_pass": True, "stress_fail": False,
+    "stress_max_hub_rss_mb": False, "stress_max_marte_rss_mb": False,
+    "stress_max_zoom_p95_ms": False,
+}
+
+
+def build_stress(sr):
+    """Shape stress_results.json into the report's stress block (+ by_axis)."""
+    cases = sr.get("cases", []) or []
+    by_axis = {}
+    for c in cases:
+        by_axis.setdefault(c.get("axis", "?"), []).append(c)
+    for axis in by_axis:
+        by_axis[axis].sort(key=lambda c: c.get("level", 0))
+    return {"overall": sr.get("overall", "FAIL"), "cases": cases,
+            "by_axis": by_axis}
+
+
+def stress_headline(stress):
+    cases = stress.get("cases", []) or []
+    return {
+        "stress_pass": sum(1 for c in cases if c.get("status") == "PASS"),
+        "stress_fail": sum(1 for c in cases if c.get("status") == "FAIL"),
+        "stress_max_hub_rss_mb": max((c.get("hub_rss_mb", 0) or 0
+                                      for c in cases), default=0.0),
+        "stress_max_marte_rss_mb": max((c.get("marte_rss_mb", 0) or 0
+                                        for c in cases), default=0.0),
+        "stress_max_zoom_p95_ms": max((c.get("zoom_p95_ms", 0) or 0
+                                       for c in cases), default=0.0),
+    }
+
+
+# Which metrics to plot per axis (label, case-field). Mixed units share a "value"
+# y-axis as trend_perf.png already does; all-zero series are dropped.
+_STRESS_AXIS_METRICS = {
+    "ds_signal_elements": [("MARTe RSS (MB)", "marte_rss_mb"),
+                           ("hub RSS (MB)", "hub_rss_mb")],
+    "hub_signal_elements": [("hub RSS (MB)", "hub_rss_mb"),
+                            ("hub CPU (s)", "hub_cpu_s")],
+    "ds_signal_count": [("MARTe RSS (MB)", "marte_rss_mb"),
+                        ("MARTe CPU (s)", "marte_cpu_s")],
+    "hub_source_count": [("hub RSS (MB)", "hub_rss_mb"),
+                         ("MARTe RSS (MB)", "marte_rss_mb")],
+    "hub_ws_clients": [("hub RSS (MB)", "hub_rss_mb"),
+                       ("hub CPU (s)", "hub_cpu_s")],
+    "ds_subscriber_hubs": [("hub RSS (MB)", "hub_rss_mb"),
+                           ("MARTe CPU (s)", "marte_cpu_s")],
+    "hub_zoom_reqrate_hz": [("zoom p95 (ms)", "zoom_p95_ms"),
+                            ("zoom p50 (ms)", "zoom_p50_ms")],
+}
+
+
+def stress_plots(by_axis, out):
+    """One scaling-curve PNG per axis: level (x) vs the axis's metrics (y)."""
+    made = []
+    for axis, cases in by_axis.items():
+        series = _STRESS_AXIS_METRICS.get(
+            axis, [("hub RSS (MB)", "hub_rss_mb"), ("MARTe RSS (MB)", "marte_rss_mb")])
+        xs = [c.get("level") for c in cases]
+        fig, ax = plt.subplots(figsize=(7, 3))
+        plotted = False
+        for lbl, field in series:
+            ys = [c.get(field) for c in cases]
+            if all((v is None or v == 0) for v in ys):
+                continue
+            ax.plot(xs, ys, "o-", label=lbl)
+            plotted = True
+        if not plotted:
+            plt.close(fig)
+            continue
+        ax.set_title(f"Scaling: {axis}")
+        ax.set_xlabel("load level")
+        ax.set_ylabel("value")
+        ax.grid(alpha=0.3)
+        ax.legend(fontsize=8)
+        fig.tight_layout()
+        p = os.path.join(out, f"stress_{axis}.png")
+        fig.savefig(p, dpi=110)
+        plt.close(fig)
+        made.append(p)
+    return made
+
+
 def trend_plots(history, out):
     if not history:
         return []
@@ -242,12 +336,16 @@ def main():
     ap.add_argument("--results", required=True)
     ap.add_argument("--work", required=True)
     ap.add_argument("--out", required=True)
+    ap.add_argument("--stress-results", default="",
+                    help="path to stress_results.json (optional)")
     args = ap.parse_args()
     os.makedirs(args.out, exist_ok=True)
 
     results = _load(args.results, {"overall": "FAIL", "scenarios": []})
     ut = _load(os.path.join(args.out, "unit_tests.json"), {"suites": [], "totals": {}})
     cov = _load(os.path.join(args.out, "coverage.json"), {"languages": []})
+    sr = _load(args.stress_results) if args.stress_results else None
+    stress = build_stress(sr) if sr else None
 
     e2e = build_e2e(results, args.work)
     now = datetime.datetime.now()
@@ -256,6 +354,11 @@ def main():
             "git_sha": _git_sha(args.repo), "target": "x86-linux"}
 
     hl = headline(e2e, ut, cov)
+    labels, directions = _LABELS, _DIRECTION
+    if stress:
+        hl.update(stress_headline(stress))
+        labels = {**_LABELS, **_STRESS_LABELS}
+        directions = {**_DIRECTION, **_STRESS_DIRECTION}
 
     # history: read previous, then append current
     hist_path = os.path.join(args.out, "history.jsonl")
@@ -269,24 +372,35 @@ def main():
                 except ValueError:
                     pass
     prev = history[-1] if history else None
-    reg = regression(hl, prev)
+    reg = regression(hl, prev, labels, directions)
 
     entry = dict(hl)
     entry["timestamp"] = meta["timestamp"]
     entry["ts_short"] = meta["ts_short"]
     entry["git_sha"] = meta["git_sha"]
     entry["overall"] = e2e["overall"]
+    if stress:
+        entry["stress"] = [
+            {k: c.get(k) for k in ("id", "axis", "level", "status",
+                                   "marte_cpu_s", "marte_rss_mb",
+                                   "hub_cpu_s", "hub_rss_mb",
+                                   "zoom_p95_ms", "min_frames")}
+            for c in stress["cases"]
+        ]
     with open(hist_path, "a") as f:
         f.write(json.dumps(entry) + "\n")
     history.append(entry)
 
     plots = [os.path.basename(p) for p in trend_plots(history, args.out)]
+    splots = ([os.path.basename(p) for p in stress_plots(stress["by_axis"], args.out)]
+              if stress else [])
 
     doc = {
         "meta": meta, "e2e": e2e, "unit_tests": ut,
         "coverage": cov, "regression": reg, "headline": hl,
         "trend_plots": plots, "history_len": len(history),
         "is_first_run": prev is None,
+        "stress": stress, "stress_plots": splots,
     }
     with open(os.path.join(args.out, "report_data.json"), "w") as f:
         json.dump(doc, f, indent=2)

Test/E2E/chain/test_report_stress.py

@@ -0,0 +1,63 @@
+import os
+import report_build as RB
+
+_SR = {
+    "overall": "PASS",
+    "cases": [
+        {"id": "ds_size_1000", "shape": "hub", "axis": "ds_signal_elements",
+         "level": 1000, "status": "PASS", "survival": True, "clients": 1,
+         "min_frames": 200, "marte_cpu_s": 12.8, "marte_rss_mb": 10.4,
+         "hub_cpu_s": 2.33, "hub_rss_mb": 28.3, "zoom_count": 0, "zoom_fail": 0,
+         "zoom_p50_ms": 0.0, "zoom_p95_ms": 0.0, "fails": []},
+        {"id": "ds_size_4000", "shape": "hub", "axis": "ds_signal_elements",
+         "level": 4000, "status": "PASS", "survival": True, "clients": 1,
+         "min_frames": 180, "marte_cpu_s": 20.0, "marte_rss_mb": 14.0,
+         "hub_cpu_s": 3.0, "hub_rss_mb": 40.0, "zoom_count": 0, "zoom_fail": 0,
+         "zoom_p50_ms": 0.0, "zoom_p95_ms": 0.0, "fails": []},
+        {"id": "hub_reqrate_50", "shape": "hub", "axis": "hub_zoom_reqrate_hz",
+         "level": 50, "status": "PASS", "survival": True, "clients": 4,
+         "min_frames": 100, "marte_cpu_s": 5.0, "marte_rss_mb": 12.0,
+         "hub_cpu_s": 8.0, "hub_rss_mb": 60.0, "zoom_count": 400, "zoom_fail": 0,
+         "zoom_p50_ms": 12.0, "zoom_p95_ms": 35.0, "fails": []},
+    ],
+}
+
+
+def test_build_stress_groups_by_axis_sorted_by_level():
+    st = RB.build_stress(_SR)
+    assert st["overall"] == "PASS"
+    assert len(st["cases"]) == 3
+    assert set(st["by_axis"]) == {"ds_signal_elements", "hub_zoom_reqrate_hz"}
+    levels = [c["level"] for c in st["by_axis"]["ds_signal_elements"]]
+    assert levels == [1000, 4000]  # sorted ascending
+
+
+def test_stress_headline_aggregates():
+    st = RB.build_stress(_SR)
+    hl = RB.stress_headline(st)
+    assert hl["stress_pass"] == 3
+    assert hl["stress_fail"] == 0
+    assert hl["stress_max_hub_rss_mb"] == 60.0
+    assert hl["stress_max_marte_rss_mb"] == 14.0
+    assert hl["stress_max_zoom_p95_ms"] == 35.0
+
+
+def test_stress_plots_one_png_per_axis(tmp_path):
+    st = RB.build_stress(_SR)
+    made = RB.stress_plots(st["by_axis"], str(tmp_path))
+    names = {os.path.basename(p) for p in made}
+    assert "stress_ds_signal_elements.png" in names
+    assert "stress_hub_zoom_reqrate_hz.png" in names
+    for p in made:
+        assert os.path.exists(p)
+
+
+def test_regression_includes_stress_when_present():
+    curr = {"e2e_pass": 5, "stress_max_hub_rss_mb": 60.0}
+    prev = {"e2e_pass": 5, "stress_max_hub_rss_mb": 50.0}
+    labels = dict(RB._LABELS); labels["stress_max_hub_rss_mb"] = "Stress max hub RSS (MB)"
+    directions = dict(RB._DIRECTION); directions["stress_max_hub_rss_mb"] = False
+    rows = RB.regression(curr, prev, labels, directions)
+    row = next(r for r in rows if r["key"] == "stress_max_hub_rss_mb")
+    assert row["delta"] == 10.0
+    assert row["better"] is False  # RSS went up → worse